Fabric Measure Automation

planned
automationembedded3d-printing

An automated system for precise fabric measurement and dispensing — the roll unwinds, measures the exact length, and stops ready for cutting. Controlled remotely, eliminating manual measuring errors and saving time.

Concept

A motorized fabric roll holder with an integrated length measurement system. The operator sets the desired length via a remote interface, the system unwinds the fabric to the exact dimension, and signals when it’s ready to cut.

Key Features

  • Precise measurement — encoder or optical sensor for accurate length tracking
  • Motorized dispensing — controlled unwinding with smooth start/stop
  • Remote control — set length and start/stop from a tablet or phone
  • Display — real-time length readout on the machine and remote device
  • Presets — save commonly used lengths for quick recall
  • Tension control — consistent fabric tension during unwinding

Planned Hardware

Component Candidates
Controller ESP32 or STM32
Motor NEMA 23 stepper with driver
Encoder Rotary encoder on dispensing roller
Display OLED or small TFT on machine
Remote UI Web interface via ESP32 Wi-Fi
Frame Aluminum extrusion + 3D-printed brackets
Power 24V PSU

Open Questions

  • Roller diameter compensation as the roll gets smaller
  • Fabric slip detection and correction
  • Maximum roll weight and motor torque requirements
  • Blade integration or manual cutting only

Status

Early planning — defining mechanical requirements and evaluating motor/encoder combinations.